Returns Service Journey Design Strategy    •    Research & Insights

Project Overview

In Q1 FY23, I led a comprehensive returns experience assessment for a major retail brand, examining the complex interconnections between consumers, store associates, and business operations. This strategic initiative aimed to identify and solve critical friction points in the returns journey while uncovering opportunities to transform returns from a cost center into a value generator.

Client A&F, Co. Global
Sector Retail, E-Commerce, App
My Role Design Strategy, Insights, Service Design & Research
Duration 2+ months
The Background
A Fragmented Process with Hidden Potential

Returns had always been viewed as an operational headache, but for customers, they were often a dealbreaker. Frustrations stemmed from unclear product information, inconsistent policies across regions, and lack of transparency in return tracking. Associates, too, felt the strain, navigating complex workflows with limited tools.

Internally, we lacked alignment on the returns process, leaving teams siloed and solutions disjointed. Despite these challenges, returns also represented a unique opportunity: a chance to improve efficiency, enhance customer satisfaction, and reduce costly returns caused by size and fit issues. Leadership recognized that solving these problems could transform returns into a loyalty-building moment.

By Q3, A&F was on pace to see returns reach a historic level, but we didn't understand what drove the customer return experience or the long term impact to loyalty.

Return data showed us that the A&F Women's category was experiencing the most returns, but not why they were returning?

The Challenge
Complexity Across the Journey

The returns process presented three core challenges:

  • Global Variability: With 13 distinct steps and numerous regional and brand-specific variations, the process was inconsistent and inefficient.
  • Friction Across Stakeholders: We identified 26 moments of friction, including size and fit challenges, policy inconsistencies, and slow return processing. Many of these impacted customers, associates, and the business simultaneously. simultaneously.
  • Siloed Teams: Without a unified view of the journey, cross-functional teams struggled to align on priorities or address root causes effectively.

The Approach
Mapping a Path Forward

To untangle the complexity, I led the initiative to document the end-to-end returns journey and create alignment across stakeholders. Our approach combined data, collaboration, and empathy:

  • Foundational Research: I established a robust foundation through comprehensive research, analyzing 23 internal insights reports to understand target consumer mindsets and reviewing 18 industry research studies to benchmark against market standards
  • Friction Identification and Prioritization: I facilitated over 32 hours of discovery sessions and workshops with cross-functional teams, bringing together 33 stakeholders from areas including Store Operations, Digital Product, Customer Support, and Supply Chain.
  • Comprehensive Service Documentation: We mapped all 13 steps of the returns journey, accounting for more than 60 global and regional variations.We further documented if the variance represented a person, an environment or technology, or process.
  • Customer Emotion Mapping: Layering emotional data onto the journey map revealed where frustration and confusion peaked—most notably around size, fit, product descriptions and lack of transparency in the returns process.
  • Baseline for Future Improvements: While the focus was on assessing current-state frictions, the project created a foundation for prioritizing and designing future-state optimizations as well.

The Learnings
Insights that Shaped the Future

  • Size and Fit Are Critical: A significant percentage of returns were tied to size and fit issues. Addressing this with better tools and clearer information became a top priority for future efforts.
  • Alignment Unlocks Progress: Cross-functional collaboration was essential for breaking down silos and creating a shared vision for improvement.
  • Customer Emotions Are Powerful: Seeing the journey through the lens of customer frustration—especially around unclear sizing and return transparency—helped prioritize investments that mattered most.
  • Prioritization is Key: Focusing on high-impact friction points enabled teams to direct resources effectively and make the largest improvements.

How The Returns Work Was Actioned...

Short Term: Returns Experience Next Steps

Short Term: Data, Action & Prevention Next Steps

Short Term: Reverse Logistics Next Steps

Fast Follows

The Outcomes
A Foundation for Long-Term Success

The project resulted in a strategic framework organizing returns challenges into four key themes: Returns Prevention, Returns Friction, Exchanges & Upsells, and Inventory Optimization. Each theme was mapped to specific business impacts and actionable next steps, creating a clear roadmap for transformation.

By the end of 2023, the Returns and Exchange Journey project had delivered foundational insights and spurred key improvements:

Digital Experience Enhancements:

  • Introduced a streamlined digital returns portal to improve the online returns exerience   
  • Piloted a  digital size recommendation tool  , addressing a major source of size-related returns.
  • Rolled out enhanced size guides and product details focused on building fit confidence.

Operational Improvements:

  • Implemented paperless returns and improved processing systems, reducing return times and increasing inventory visibility
  • Enhanced return tracking systems with real-time updates for customers, improving transparency and satisfaction.

Policy and Communication Updates:

  • Transparent return policies across all channels.
  • Added digital return labels and clear return instructions during purchase and throughout the journey.

Cultural Shift Toward Customer-Centricity:

The project changed how teams thought about returns. Instead of seeing them as a necessary evil, returns became an opportunity to strengthen customer relationships and loyalty while creating operational efficiencies.

Reflections
Systems Thinking Approach

This project reinforced the critical importance of taking a systems thinking approach to complex business challenges. While it would have been easier to focus solely on the customer journey, understanding the interplay between consumer behavior, operational constraints, and business metrics allowed us to identify more impactful and sustainable solutions.

The collaborative nature of the project, bringing together diverse perspectives from across the organization, not only enriched our understanding but also created natural champions for the transformation work ahead. It reminded me that in experience strategy, the process of discovery is often as valuable as the final deliverable.

Perhaps most importantly, this project highlighted how strategic research and analysis can transform a seemingly straightforward operational challenge into an opportunity for business innovation and customer experience improvement.

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